Enhancing Productivity: Design and Implementation of an Automated Elevator for the Rohs Wave Machine

Abstract

Automation technologies, particularly programmable logic controllers (PLCs), play a crucial role in optimizing processes and improving efficiency. Integrating automation into industrial environments enhances productivity and responsiveness to market dynamics by emphasizing control, monitoring, and analysis of production processes. With this in mind, our project aimed to develop an automated elevator into the Rohs Wave Machine to eliminate manual labor and boost productivity. The project commenced with a comprehensive needs assessment to delineate specific requirements, ensuring that all operational needs were thoroughly understood. Following this, the technical phase began with meticulous design and simulation using Siemens Step 7 software, focusing on both functionality and reliability. This phase also involved detailed engineering of the robust metal support structure, essential for the system's stability and durability. The next crucial step was programming the TSX Micro PLC with SCHNEIDER PL7pro software, which allowed for seamless integration and precise control of the elevator's operations. Finally, with careful attention to detail, all components were systematically assembled, installed, and calibrated, ensuring optimal performance. This rigorous process culminated in the successful operationalization of the automated elevator system. This project epitomizes a synergy of meticulous planning, advanced technical skills, and thorough execution, resulting in a transformative solution that significantly enhances productivity and operational efficiency.